Thoughts on Mixing Iron-On Transfers, HTV, and Patterned HTV

For a recent set of t-shirt prototypes for my STARFLEET chapter, I needed a detailed print of a STAR TREK starship, STAR TREK-style lettering, and something to create a starfield background.

It was obvious at the start that I would need to use Print Then Cut on standard iron-on transfer sheets for the starship. I wanted to see if I could use "light" (see-through) iron-on transfer sheets on top of white Siser EasyWeed^® Electric Heat Transfer Vinyl to create a metallic effect, or if I would need to use the solid-white iron-on transfer sheets meant for dark fabrics.

While the 6.5" x 9.25" bounding box Design Space requires for registration limits the size of my image, basic geometry tells me that if I angle the image to use the top corner of the box on one side, and the bottom on the other, I should be able to Print Then Cut an image greater than 9" in its long dimension. Unfortunately, no matter what orientation I set my starship, or what angle I saved and resaved it at in Photoshop, Design Space insisted on placing it on a vertical or horizontal axis and telling me it was too large for Print Then Cut. I ended up having to edit the orientation again in Mat View in order to print my images at something approaching my desired size.

Once I got my graphic in the correct size and orientation, I used a rotated version of it to create a "knockout" against a desired circular "star field" of either "Galaxy Black" Siser Glitter Heat Transfer Vinyl or Siser EasyPatterns^® Heat Transfer Vinyl in "Infinite Galaxy" (that is to say, I delayered my text and images from my background).

Then I printed and cut the color-enhanced line-art starship from both dark-fabric and light-fabric iron-on transfers. I also cut the outline from "Pearl" (metallic white) Siser EasyWeed^® Electric Heat Transfer Vinyl to place under the sheer "light fabric" transfer. I also cut the rest of my graphics (round "star field", chapter name, NCC number, "stardate" established, URL, and What 3 Words location)

Unlike most other heat transfer vinyls, Siser EasyPatterns^® is cut from the "right" side of the vinyl, and is transferred to the surface to be ironed by a special vinyl transfer tape that is supposed not to be the same as the transfer tape used for adhesive vinyl.  I decided to try to use this transfer tape to position and iron on not just the EasyPatterns vinyl, but the dark fabric iron-on transfer as well.

The two prototypes I ended up with were purple (chapter's main color) with the "Infinite Galaxy" pattern for the star field and (if I recall correctly) the dark-fabric transfer for the starship, and navy (another "spacey" color) with "Galaxy Black" glitter for the star field, the white EasyWeed Electric and the light-fabric iron-on transfer for the starship. Both t-shirts used plain white for the lettering.

(Sadly, I didn't take pictures before I sold the one prototype and gave the other one to our chapter president to show off at an upcoming STAR TREK convention.)

It had been a while since I worked with iron-on heat transfers — since before I purchased my Cricut Explore Air and (more importantly) my Cricut EasyPress. Sadly, things didn't work out quite the way I wanted. The light-fabric transfer didn't want to transfer the image properly to the heat transfer vinyl, and the temperatures I needed to place all the pieces together caused the Siser EasyWeed^® Electric Heat Transfer Vinyl to melt, and the iron-on transfers to melt a bit as well.

That said, a new design of chapter t-shirt is never an unwelcome thing, and it started us into a discussion of What 3 Words and its possible utility when colonizing an alien planet (hey, we're into STAR TREK, science fiction, and space exploration!)

Given the issues I had mixing the two types of iron-on, I finished the project knowing I'd need to do some more experimentation. Stay tuned for the next installment of "trying to get them to play nice together" <g>...