Working With Vinyl Scraps

One of the downsides of large T-shirt designs such as "Hippopotamus for Christmas" and "Dreidel for Dummies" is the amount of heat-transfer vinyl (iron-on, HTV) that they use. Not counting the costs for licensing Cricut Access images, the hippo T would have cost me $30 in materials; the dreidel T, $20, had I not been working at Michaels and been able to use Associate discounts on top of sale prices. I'm not counting design time or application time, and I've saved a significant amount of vinyl on the hippo by delayering the images. This would put the retail price of a vinyl T somewhere in the $30-40 range, even for a $2-on-sale craft T-shirt. (The blanks Cricut associates use on their instruction videos run $10-15 on sale at places like Target and Old Navy, making a more "designer" look that much more expensive!)

My colleague S. would have loved a hippo T, but the materials costs alone would be out of budget for her. I found a cute Snowman T-shirt pattern on Design Space that could be made cheaply from scrap vinyl — with a few tweaks to the pattern.

When I looked at the mats, I noticed all the little black dots for the snowman's eyes and mouth were attached, as well as the white dots for the reflections in the snowman's eyes. That ends up creating a lot of wasted vinyl. I also noticed that there was no way to register the cut so one knew exactly where to place the orange nose.

Since Design Space doesn't have a good way of setting registration marks, I decided to create a paper template.

First, I attached all of the design elements into a single cut image and resized it to an appropriate size for the T-shirt. Attaching elements turns them all the same color, but it's easy enough to turn them back later.)

I used this monochrome to cut my paper template. Instead of weeding the background, I weeded out the design elements to produce a template with openings for each of my vinyl cuts. While the weeding isn't perfect, it's sufficient for my purpose.

Next, I detached all of the design elements and returned them to their proper colors. I also delayered the inner eye, so I would only have one layer of vinyl throughout the shirt.

You'll notice these use a lot less vinyl if cut from a fresh roll. Each piece can be moved individually, so they can be positioned to use waste vinyl, either manually (in the Web app) or by using the Snap Mat feature on an iPad. I used scrap vinyl from "Dreidel for Dummies" and "Baby, It's Cold Outside" for my white and black, and the rest of a "row" of rolled vinyl for my orange.

My final cost: about $6, if I include the vinyl as rolling inches.

Needless to say, S. was surprised and delighted.